Products Description
High-Performance Transmission Components
Heavy-Duty Reliability
Our output gears are forged from premium alloy steel and precision-machined to handle the extreme loads of mining, crushing, and industrial gearboxes. They ensure reliable power transmission under heavy-duty conditions.
01
Precision Tooth Geometry
Manufactured under strict ISO 9001 quality control, gear accuracy meets international standards (e.g. ISO6/DIN6). Smooth meshing and low vibration are ensured by finely ground tooth profiles. We offer both standard designs and custom gear teeth – even specialized counts like 18-tooth gears.
02
Wide Module & Size Range
We produce gears from small-module gears to large-diameter heavy gears. Module range covers small values (m0.5–2.0) up to large modules (m8–m15 or higher) for heavy-duty applications. Standard gear sizes up to 200+ teeth are available, with custom sizes on request.
03
Versatile Applications
Our output gears, output shafts and gear assemblies are designed for integration into planetary gearboxes,worm gear drives and spur gear systems. Ideal for power transmission in conveyors, mixers, and other heavy machinery in mining and construction.
04
Strict Quality Assurance
With advanced inspections (CMM, gear profile analyzers, hardness testers) and a rigorous QCP (Quality Control Process), every gear is tested to meet performance standards. Our focus on craftsmanship and continuous improvement ensures durable, low-noise gears.
05
Technical Parameters
| Material | 18CrNiMo7 alloy steel |
| Gear Type | Output gear / Spur gear |
| Manufacturing Process | Rough machining + stress relieving + carburizing + quenching + tempering + final gear grinding |
| Module Range | Module 2 – Module 30 (large-module gears available) |
| Tooth Count Range | 12 – 300 teeth (customized per drawing) |
| Gear Accuracy Grade | ISO 6 – ISO 7 (DIN 6 – DIN 7 available) |
| Surface Hardness | 60–62 HRC (gear teeth) |
| Max Outer Diameter | Customizable, suitable for large gear assemblies |
| Application Scope | Output shaft gearbox, planetary gearbox, worm gear systems, heavy-duty gear assembly |
Applications
Output Gears for Mining & Heavy Industry
Our heavy-duty output gears are engineered for the harsh conditions of mining equipment and crushers. In applications such as conveyor drives, rock crushers, and grinding mills, these gears transmit high torque through the output shaft to handling machinery. The robust construction and case-hardened teeth resist wear and shock loading, making them ideal for the mining and aggregate industries.
Crushing & Mechanical Equipment
In crushing machines (such as jaw crushers and cone crushers) and material handling equipment, our gear assemblies provide smooth and reliable power transmission. We supply matched sets of small and large gears (e.g. pinion gears and ring gears) for synchronized rotation. Standard and custom gearboxes with our output gears help drive conveyors, mixers, and pumps in cement, mining, and construction machinery.
Gearboxes & Power Transmission Systems
Our output gears are commonly integrated into gear assemblies and gearboxes: planetary gearboxes, spur-gear reducers, and even custom transmission units. For example, in a multi-stage planetary gearbox, a central spur gear (output gear) transfers the final stage torque to the output shaft. We also produce companion gears for worm drives and helical gearboxes, enabling compact speed reduction solutions. Whether it's an industrial gearbox, a robotic actuator, or an engine starter, our gears ensure precise motion and high efficiency in the gear assembly.
Quality Control
Chemical Composition Control
Verified alloy composition ensures consistent hardenability and fatigue strength
Mechanical Properties Testing
Confirms tensile strength, impact resistance, and core toughness
Ultrasonic Testing (UT)
Detects internal defects before final machining
Hardness Reports
Gear tooth, case depth, and core hardness fully documented
Dimensional & Gear Tooth Inspection
Confirms tooth accuracy and assembly compatibility
Geometric Runout Control
Minimizes vibration and meshing deviation
Magnetic Particle Inspection (MPI)
Identifies surface and near-surface flaws
Surface Finish Reports
Ensures smooth gear tooth contact and reduced wear
Packing & Shipping
Packaging
All output gears are packed using non-fumigation wooden cases combined with multi-layer anti-rust protection. This packaging method eliminates customs clearance risks while ensuring gear teeth and precision surfaces remain fully protected during long-distance transport.
Non-Fumigation Wooden Case
No quarantine delay, faster customs clearance
Anti-Rust Protection System
Long-term corrosion resistance for sea freight
Shock-Resistant
Structure
Prevents tooth damage during handling
Clear Marking & Documentation
Easy identification and inventory control
We offer various shipping options (air, sea, courier) according to customer needs. Our experienced logistics team partners with reliable carriers to optimize routes and schedules. For urgent orders, we can expedite processing and dispatch. With warehouses and agents worldwide, we ensure timely delivery and cost-effective freight. After shipping, detailed tracking information is provided so customers can monitor their output gear shipments en route.
Company Profile & Advantages
Industry-Leading Gear Manufacturer
Established in 2003, our company is a professional gear manufacturer specializing in precision output gears and related products. We have 20+ years of experience and a skilled R&D team, enabling us to innovate gear designs (including spur gears, worm gears, planetary gears, etc.) for global customers.
Advanced Production Capabilities
Our factory is equipped with high-end manufacturing equipment: Gear hobbing machines, multiple CNC machining centers, precision grinding machines, and an in-house heat treatment line. We can handle large-batch orders and specialized projects alike. Advanced metrology instruments (CMM, gear scanners, etc.) ensure we deliver precision gears and gear assemblies that meet customer specifications.
Customization & Service
We offer custom gear solutions tailored to your needs. Whether you need a specialized pinion gear for a compact gearbox or custom teeth profiles for a heavy-duty output shaft, our engineers can design and produce it. We emphasize customer communication and flexibility: fast prototype development, dedicated production lines for urgent orders, and 24/7 technical support. Our global sales network provides timely response and on-site services, ensuring smooth project execution worldwide.
Contact Us
Order or Inquiry: Custom Gear Solutions
If you have any questions about output gears, gear assemblies or require a custom gearbox component, please contact us today. Our sales and engineering team will provide prompt, tailored support. You can send us your gear drawings or specifications (module, tooth count, material, etc.) and we will prepare a competitive quote. Whether it's heavy-duty output shafts for mining drives or precision small gears for robotics, we have the expertise to deliver the right solution.
We look forward to cooperating with you on your next project – deliver power with precision using our top-quality output gears.
Head Office: 4#-1616, No.296 Liuquan Road, Zibo City, Shandong China
Branch Office: 208-7B, No.2 Penglai Road, Jianxi District, Luoyang City, Henan Province,China
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